Making New Door Panels

To custom make door panels that are strong enough for everyday use and or abuse use fiberglass mat to reinforce the high stress areas like the door pull or armrest for instance cut the fiberglass mat into several small pieces and overlap them when applying to the door panel surface for added strength. The videos feature pro builder pete hagan. Place one 48 by 48 by 1 8 inch hardboard on a worktable.

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Be sure to mark all.

Making new door panels.

Mark any holes that will need to be put in. Order line available till 3am utc. This series of videos will walk you through building custom interior door panels. This is part one of hagan street rods modular door panel system.

The cardboard cut pretty easy with a few passes of a new utility knife. Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with. Set an old door panel on the hardboard and trace its shape. To make the holes i used a gasket punch at first and for the larger holes but for small door panel clip holes i just drilled 1 2 holes like the original had and cleaned the edge with a sharp knife.

Be the first to get new products special deals promotions. This film will teach you how to design construct and upholster your own auto door panels. How to build your own car door panels.

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